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Horizontal Milling Machinery

Horizontal Milling Machinery

TJ-S1000 Horizontal Milling Machinery – Flagship Choice for Energy Equipment and Shipbuilding

The TJ-S1000 Horizontal Milling Machinery is the flagship product of Guangdong Taiji's horizontal machining center series, designed specifically for high-precision, heavy-duty machining of ultra-large and complex parts.

Products Description

 

The TJ-S1000 Horizontal Milling Machinery is the flagship product of Guangdong Taiji's horizontal machining center series, designed specifically for high-precision, heavy-duty machining of ultra-large and complex parts. As a Horizontal Milling Machinery, it features three-axis lead screw pre-tensioning and casting scraping technology to ensure excellent precision. Its X/Y/Z axis travel of over 1000mm easily accommodates energy equipment components, marine engine housings, and heavy machinery structural parts. Its unique moving column structure design and all-linear axis configuration ensure excellent rigidity and stability even with ultra-long travel. Its superior rigidity, precision, and efficiency make it a flagship choice for high-end heavy-duty manufacturing, particularly suitable for manufacturers seeking high productivity, high precision, and high reliability.

 

Core Features and Technological Advantages

 

This TJ-S1000 Horizontal Milling Machinery boasts a flagship-level machining range, capable of handling ultra-large workpieces with ease. Its X-axis travel reaches 1000-1200mm, Y-axis travel 900-1000mm, and Z-axis travel 900-1000mm. The worktable size exceeds 1000×1000mm, and the maximum load capacity reaches 2000-3000kg, meeting the most demanding large workpiece machining needs. It also features a highly rigid structure, ensuring stability under heavy loads and providing high cutting force. Combined with an extra-wide span, it significantly enhances load-bearing capacity. Our movable column design features a fixed worktable and a moving column, ensuring even force distribution during worktable locking and excellent load-bearing capacity. The significantly increased machine weight ensures absolute stability during machining. We also provide an APC automatic worktable exchange system, which can be configured with a dual-station automatic worktable exchanger, allowing simultaneous machining on one worktable and loading/unloading on another, greatly improving your equipment utilization. We've equipped this TJ-S1000 with a high-power 18.5-22KW spindle motor, and you can opt for a geared head for high torque output during low-speed, heavy cutting. BT50/BT60 toolholders are available to meet the higher rigidity requirements of heavy-duty cutting. The entire machine is fully enclosed and features an optional oil mist absorption system for added environmental friendliness.

 

Application Scenarios – TJ-S1000's Areas of Expertise

The TJ-S1000 Horizontal Milling Machinery performs exceptionally well in heavy industry: In energy equipment, for large, critical components such as wind turbine gearboxes and nuclear power pump bodies, its high-rigidity structure and powerful spindle allow for robust heavy cutting, ensuring reliable dimensional stability and machining efficiency, meeting the energy industry's high demands for precision and reliability.

In shipbuilding, for batch processing of large structural components such as marine engine cylinder blocks and propeller components, its excellent rigidity and stability, coupled with the APC system, significantly improve efficiency in mass production. In the heavy machinery sector, for large structural components in mining machinery and metallurgical equipment, regardless of the complexity of the material, its cutting capabilities and stability provide peace of mind, fully meeting the heavy machinery industry's high reliability requirements.

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Quality Assurance and Manufacturing Standards

 

As a Horizontal Milling Machinery, the TJ-S1000 is manufactured under a strict quality management system in a controlled environment before leaving the factory. The guide rails, lead screws, spindles, and control systems all use top international brands. The lead screws feature a pre-tensioned structure with fixed ends and are cooled by the shaft to ensure precision and stability. The production process is certified by the ISO 9001 quality management system. The composite chip conveyor is compatible with various chip types and, in conjunction with a multi-stage filtration system, achieves stable internal cooling and water output.

 

Technical parameters

 

Items

Unit

TJ-S1000

X/Y/Z axis travel

mm

1500/1100/1100

X/Y/Z rapid feeding speed

m/min

24/24/24(30/30/30)

Workbench size(L×W)

mm

1000/1000

Working table max load

kg

2000*2

Spindle table hole

-

7124 Taper No.50

Face width x depth x height

mm

5465/7930/3960

Weight approximately

(single plate)

T

26.8

Weight approximately (Double discs)

T

30.2

 

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