Product Overview
This High-Precision Vertical Machining Center is a compact 3-axis CNC machining platform engineered for high-speed, high-precision milling and drilling of small, complex components.
Featuring 600 x 500 x 550 mm X/Y/Z travel, a standard 12,000 rpm BT40 spindle, 48 m/min rapid traverse, and a positioning accuracy of +/-0.005 mm / 300 mm, this machine is built for manufacturing environments where strict dimensional consistency, high dynamic response, and repeatable cycle performance take precedence over a massive work envelope.
Typical production applications include 3C electronic housings, medical components, watch parts, complex connectors, sensor casings, small precision molds, and non-ferrous die-cast parts.
Key Technical Specifications
|
Specification Item |
Technical Parameter |
|
X-axis Travel |
600 mm |
|
Y-axis Travel |
500 mm |
|
Z-axis Travel |
550 mm |
|
X/Y/Z Rapid Traverse |
48 m/min |
|
Cutting Feed Rate (X/Y/Z) |
2.0 / 2.0 / 3.0 m/min |
|
Positioning Accuracy |
+/-0.005 mm / 300 mm |
|
Repeatability Accuracy |
+/-0.003 mm / 300 mm |
|
Maximum Table Load |
350 kg |
|
Spindle Interface |
BT40 |
|
Standard Spindle Speed |
12,000 rpm |
|
Machine Weight |
Approx. 4.5 t |
|
Machine Dimensions |
Approx. 2200 x 2700 x 2750 mm |
Standard Configuration & Optional Accessories
|
Category |
Standard Specification |
Optional Upgrades / Variants |
|
Spindle System |
12,000 rpm BT40 (Direct Drive) |
Higher rpm spindle options based on material needs |
|
Tool Magazine |
Standard automatic tool changer (ATC) |
Expanded pocket capacity configuration |
|
Coolant System |
Standard flood coolant with tank |
Through-spindle coolant (TSC), oil skimmer |
|
Chip Management |
Standard chip chute / manual clearance |
Screw-type or chain-type chip conveyor |
|
Control System |
Industrial CNC controller interface |
Fanuc, Mitsubishi, or Siemens control options |
Structural Rigidity and Motion Dynamics
Precision Linear Guideways
All three axes (X/Y/Z) adopt heavy-duty precision linear guideways. This arrangement ensures rapid axis acceleration and immediate servo response while suppressing thermal drift and mechanical wear during high-frequency directional changes.
Cast Iron Foundation and Rigidity
The machine utilizes an extra-wide ribbed base and a structural V-shaped column design. This high-mass casting configuration absorbs cutting resonance, dampens high-speed vibrational forces, and maintains structural integrity under continuous load, securing surface finish quality across prolonged production cycles.
Spindle Dynamics and BT40 Platform
Equipped with a 12,000 rpm direct-drive spindle on a standard BT40 interface, the system balances torque output and rotational stability.
Tooling Integration: BT40 provides broad tooling compatibility for both roughing and high-speed finishing.
Selection Factors: Spindle speed variants should be matched to specific workpiece materials, average tool diameters, and desired metal removal rates.
Application-Specific Performance
3C Electronics & Housings: High acceleration and responsive servo tuning enable precise slotting and contouring for aluminum frames, tablet covers, and electronic enclosures.
Medical Components: Designed to hold tight geometric tolerances when paired with appropriate fine-diameter carbide tooling and stable workholding setups.
Connectors & Sensor Housings: Multi-face machining capabilities in single setups reduce repositioning errors for complex brass or aluminum connector blocks.
Small Molds & Die-Cast Parts: Rigid column geometry ensures stable surface milling for small cavity dies and non-ferrous die-cast trimming components.
Procurement Evaluation: What to Check Before Selection
Envelope & Clearance: Cross-reference your maximum part dimensions, fixture height, and tool clearance against the 600 x 500 x 550 mm travel limits.
Table Load Calculation: Factor in the combined weight of the workpiece, custom hydraulic or mechanical fixtures, and sub-plates against the 350 kg maximum load rating.
Process-Dependent Tolerances: Machine accuracy metrics (+/-0.005 mm positioning) represent machine tool capability. Final part tolerances are influenced by material stress, programming strategies, clamping methods, and thermal stability.
Manufacturing and Quality Verification
Machine precision relies on strict factory assembly protocols. The production workflow encompasses:
Casting stabilization and annealing processes
Precision grinding of guideway mounting surfaces
Laser interferometer calibration for positioning and backlash verification
Ballbar testing for circular contouring accuracy
Extended spindle run-in and thermal load testing prior to crating
FAQ
Q: What makes this vertical machining center suitable for small and complex parts?
A: The machine is engineered with a compact 600 x 500 x 550 mm travel envelope, a rigid V-shaped column foundation, and heavy-duty precision linear guideways on all axes. This combination provides the high dynamic response and structural stability required for precision components while minimizing unnecessary floor space.
Q: Is this model suitable for continuous mass production?
A: The machine is built for batch production environments, featuring rapid tool change mechanisms, high rapid traverse rates of 48 m/min, and thermal stability design to minimize downtime during long manufacturing shifts.
Q: Can alternative spindle speeds be specified?
A: While a 12,000 rpm BT40 direct-drive spindle serves as the standard configuration, alternative spindle speeds and configurations can be evaluated based on your primary material characteristics, tooling requirements, and finishing targets.
Q: What utilities and floor conditions are required prior to installation?
A: The installation site requires a stable industrial power supply, compressed air lines, a dedicated coolant management setup, and a reinforced concrete floor capable of supporting the approximately 4.5-tonne machine weight plus dynamic loads during operation.
Q: What information is required to issue an accurate technical proposal?
A: To evaluate the correct machine option and ensure process compatibility, please supply part 2D or 3D drawings, material specifications, critical tolerance limits, annual or monthly production batch volumes, and preferred CNC control interfaces.
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