High Speed Production Vertical Machining Center

High Speed Production Vertical Machining Center

The High Speed Production Vertical Machining Center is built for manufacturers that need fast, repeatable machining of small and medium-sized precision components.

Product Overview

 

The High Speed Production Vertical Machining Center is built for manufacturers that need fast, repeatable machining of small and medium-sized precision components.

The platform combines a high-speed direct-coupled spindle, rigid machine structure, linear guideways, high-speed ball screws and servo-driven tool changing. The reference configuration provides 600 × 400 × 300 mm X/Y/Z travel, 20,000 rpm spindle speed, 48 m/min rapid traverse and a 300 kg maximum table load.

It is particularly suited to production machining of aluminum, copper and other non-ferrous components where drilling, tapping, pocketing, contour milling and multiple operations are repeated across production batches.

 

Product at a Glance

 

Item

Reference Specification

Machine type

High-speed vertical machining center

X/Y/Z travel

600 / 400 / 300 mm

Rapid traverse

48 m/min

Positioning accuracy

+/- 0.005 / 300 mm

Repeat positioning accuracy

+/- 0.003 / 300 mm

Maximum table load

300 kg

Spindle interface

BT30

Spindle speed

20,000 rpm

Machine weight

Approx. 3.1 t

Machine dimensions

Approx. 1920 x 2260 x 2150 mm

 

Machining Operations

 

The machine can combine several operations within a single setup, reducing the need to transfer the workpiece between separate machines.

Milling: Face milling, pocketing, slotting and contour milling for aluminum, copper and other machinable non-ferrous materials.

Drilling: Production drilling of repeated hole patterns in electronic, communication and mechanical components.

Tapping: Internal thread machining for housings, brackets, connectors and other precision parts.

Boring: Boring operations where the required hole geometry and dimensional tolerance are within the machine and tooling capability.

Contour Machining: High-speed interpolation for curved profiles, pockets, bosses and other complex component features.

 

Typical Applications

 

3C and Electronics Components
The compact machine format and high-speed spindle are suitable for production of small precision components used in consumer electronics and related industries.

Aluminum phone frames

Notebook and tablet structural parts

Small electronic housings

Precision connectors

Electronic brackets

Heat-dissipation components

Communication Equipment
Communication equipment contains numerous small metal components requiring repeated drilling, tapping and milling operations.

Connector bodies

Antenna structural components

Signal-shielding housings

Communication equipment brackets

Small aluminum structural parts

Aluminum and Zinc Die-Cast Components
Small die-cast components often require secondary machining after casting, including removing casting allowances, drilling mounting holes, tapping threads, machining sealing surfaces, milling pockets and finishing external profiles.

 

How to Select the Right Configuration

 

A machine should be selected from the part and process backward-not from the machine's headline specifications. Before quotation, evaluate the following parameters:

Workpiece Information: Overall dimensions, part weight, material, drawing or 3D model, critical tolerances, surface-finish requirements.

Machining Requirements: Required operations, hole diameters, thread specifications, pocket dimensions, contour requirements, estimated material removal.

Production Requirements: Annual production quantity, expected cycle time, number of shifts, batch size, required automation level.

Tooling Requirements: Tool diameter range, tool holder standard, number of tools required, special cutters, coolant requirements.

Factory Requirements: Available floor space, power supply, compressed air, coolant system, chip management, loading and unloading method.

 

Standard & Optional Equipment Scope

 

To match different workshop requirements, the machine can be provided with standard and configurable options:

Standard Scope: Main machine structure, direct-coupled spindle, axis drive system, basic coolant system, automatic lubrication system, work area enclosure and standard electrical cabinet.

Optional Scope: Tool magazine capacity variations, chip conveyor systems (screw or scraper type), coolant-through-spindle (CTS) system, oil-mist collector, electrical voltage transformer and automated loading/unloading interfaces.

 

Utilities and Installation Requirements

 

Before machine delivery, the facility should prepare the necessary utility interfaces:

Power Supply: Stable electrical input matched to the control system requirements.

Compressed Air: Clean and dry compressed air source for pneumatic tool clamping and release mechanisms.

Foundation: Flat concrete flooring capable of supporting the machine weight (approx. 3.1 t) with proper leveling bolt provisions.

Environment: Climate-controlled workshop environment recommended to maintain thermal and dimensional stability during high-precision manufacturing.

 

Accuracy and Production Verification

 

For production procurement, published specifications should be followed by practical verification before final acceptance:

Axis Positioning: Check X/Y/Z positioning accuracy over the relevant travel range.

Repeatability: Repeat the same positioning sequence to evaluate repeat positioning performance.

Circular Interpolation: Use circular interpolation testing to identify potential servo mismatch or backlash errors.

Spindle Runout: Verify spindle runout with the actual spindle/tool-holder configuration.

Sample-Part Inspection: Run the representative workpiece and inspect critical dimensions, hole position, thread quality, surface finish, flatness and cycle time.

 

Manufacturing and Quality Control

 

The main structural castings of the machine are specified as Meehanite castings. The structure incorporates reinforced ribs around the spindle-head area, while the herringbone column provides structural support for the spindle assembly.

Recommended supplier verification includes casting material records, mechanical component inspection, ball-screw and guideway installation checks, spindle runout inspection, axis positioning verification, repeatability testing, geometric accuracy inspection, trial machining and final pre-shipment documentation.

 

FAQ

 

Q: What materials can this high-speed vertical machining center process?

A: It is particularly suited to aluminum, copper and other non-ferrous materials. Final parameters depend on material grade, tool selection and required finish.

Q: What is the spindle speed?

A: The reference configuration uses a 20,000 rpm BT30 direct-coupled spindle.

Q: What are the X, Y and Z travels?

A: The reference configuration provides 600 mm (X), 400 mm (Y) and 300 mm (Z) travel.

Q: What is the rapid traverse speed?

A: The published specification lists 48 m/min for X/Y/Z rapid movement.

Q: Can it perform drilling and tapping in the same cycle?

A: Yes, the machine is intended to combine milling, boring, drilling and tapping operations within a single setup.

Q: What information should I provide for a quotation?

A: Provide the part drawing or 3D model, material, dimensions, critical tolerances, required operations, annual volume and target cycle time.

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